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How we achieved 40% cost savings with our real-time monitoring solutions

Our client is a leading sterile compounding partner manufacturing a broad range of product portfolios. Their products are available in various forms such as syringes, IV bags, CADD cassettes, PCA vials, Monoject barrel syringes, and pharmacy bulk bag packages. They offer hospitals ready and sterile medicines to physicians and patients on demand.

42%

Cost savings

68%

Improved operational efficiency

94%

Increased monitoring capabilities

Migrating legacy infrastructure to modular

Industry

Manufacturing

Service

Real-Time IoT Monitoring Solution

Tech Stack

Amazon Kinesis Data Firehose, Amazon Kinesis Data Analytics, Amazon MongoDB, Amazon S3, Amazon CloudFront CDN, AWS Lambda

Challenge: Lack of robust monitoring system hindered operational efficiency

Our client heavily relied on IoT devices to monitor crucial parameters such as temperature, pressure, and humidity. However, the absence of a real-time monitoring system for data analysis resulted in operational inefficiencies, delayed issue identification, and heightened risk of errors.

So, they sought a team of experts to address these challenges, ensuring uninterrupted production processes.

Solution: Streamlined data management with real-time IoT monitoring solution

Our experts meticulously designed and implemented real-time IoT monitoring solution, leveraging a comprehensive suite of AWS services for seamless data analysis and proactive issue identification.

Efficient Data Ingestion:

We smoothly ingested and transmitted data to AWS data stores using IOT Core and Amazon Kinesis Data Firehose for further processing.

IoT Communication Hub:

By securely connecting devices to AWS services, we facilitated data transfer to Cloud, enabling real-time monitoring and analysis.

Real-Time Data Processing:

We employed Amazon Kinesis Data Analytics for real-time processing of streaming data, utilizing SQL-based processing to compute essential metrics. This facilitated prompt insights for informed decision-making.

Streamlined Data Management:

Our experts leveraged Amazon MongoDB for durable storage of computed metrics, leveraging its scalability for reliable data access. Furthermore, we employed Amazon S3 for scalable object storage, enabling easy access to historical data for analysis and compliance purposes.

This comprehensive approach ensures robust data management, facilitating valuable business insights.

Benefits: 42% cost savings and 93% enhanced decision-making

  • By leveraging AWS services, our client minimized 42% infrastructure costs, ensuring efficient and cost-effective monitoring solutions.
  • 68% swift issue identification and resolution of IoT device through real-time monitoring, minimizing downtime and optimized production.
  • Access to real-time device metrics empowers data-driven decisions by 93%, boosting IoT device reliability and availability.

Ready to elevate your manufacturing efficiency with real-time IoT monitoring?

Whether you’re navigating monitoring complexities or aiming to refine your data management process, we have the expertise to tackle them head-on.

Our experts at zeb will work closely with your team to comprehend your specific needs and deliver tailored solutions that enhance your overall business performance.

Partner with us to embark on the transformation journey.

Partner with us

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